Compressor motor on single phase....

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Compressor motor on single phase.... DrollTroll 10-06-2008
Posted by DrollTroll on October 6, 2008, 3:39 am
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Awl --

With single phase, what are the pro's/cons with having a 3 ph compressor
motor with starting caps, vs swapping it out for a single phase motor?

The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of
a single phase motor, with likely a modified mounting.

I would like to put the starting caps/running caps on relays, that switch
in/out, as well.

--
DT



Posted by Todd Rich on October 6, 2008, 6:48 am
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> Awl --

> With single phase, what are the pro's/cons with having a 3 ph compressor
> motor with starting caps, vs swapping it out for a single phase motor?

> The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of
> a single phase motor, with likely a modified mounting.

> I would like to put the starting caps/running caps on relays, that switch
> in/out, as well.

How big is it, and have you considered a VFD running your 3 phase motor
off of single phase power?

I'm running a 15hp 3 phase motor on my compressor. Admittedly, I need a
100 amp line to do it though.

Posted by DrollTroll on October 6, 2008, 11:43 am
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>> Awl --
>
>> With single phase, what are the pro's/cons with having a 3 ph compressor
>> motor with starting caps, vs swapping it out for a single phase motor?
>
>> The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$
>> of
>> a single phase motor, with likely a modified mounting.
>
>> I would like to put the starting caps/running caps on relays, that switch
>> in/out, as well.
>
> How big is it, and have you considered a VFD running your 3 phase motor
> off of single phase power?

No, I hadn't. But it is an idea. About 5 hp.

Certainly caps will be cheaper, but wiring relays, start/run is going to be
a pain as well.
Plus, I will have to de-rate the motor, and possibly put a smaller pulley on
it.

Keep in mind that this is a scenario where the motor is starting under
near-full load, which might be some electrical wear/tear on a VFD.

At least I *think* it is starting under full load (tank pressure).
Is there a way to set up an air compressor so that the motor starts under no
load? Only with a clutch, I would imagine, or "almost no-load", where some
vent bypasses the compressor head to air, or sumpn, and then closes.

So much drama....
--
DT



>
> I'm running a 15hp 3 phase motor on my compressor. Admittedly, I need a
> 100 amp line to do it though.



Posted by Don Foreman on October 6, 2008, 5:57 pm
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wrote:

>
>>> Awl --
>>
>>> With single phase, what are the pro's/cons with having a 3 ph compressor
>>> motor with starting caps, vs swapping it out for a single phase motor?
>>
>>> The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$
>>> of
>>> a single phase motor, with likely a modified mounting.
>>
>>> I would like to put the starting caps/running caps on relays, that switch
>>> in/out, as well.
>>
>> How big is it, and have you considered a VFD running your 3 phase motor
>> off of single phase power?
>
>No, I hadn't. But it is an idea. About 5 hp.
>
>Certainly caps will be cheaper, but wiring relays, start/run is going to be
>a pain as well.
>Plus, I will have to de-rate the motor, and possibly put a smaller pulley on
>it.
>
>Keep in mind that this is a scenario where the motor is starting under
>near-full load, which might be some electrical wear/tear on a VFD.
>
>At least I *think* it is starting under full load (tank pressure).
>Is there a way to set up an air compressor so that the motor starts under no
>load? Only with a clutch, I would imagine, or "almost no-load", where some
>vent bypasses the compressor head to air, or sumpn, and then closes.
>
>So much drama....

Many (if not most) compressors do not start under full load. There is
an "unloader" in either the pump output or in the controller.

Posted by on October 6, 2008, 7:25 pm
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> wrote:
>
>
>
>
>
> >>> Awl --
>
> >>> With single phase, what are the pro's/cons with having a 3 ph compressor
> >>> motor with starting caps, vs swapping it out for a single phase motor?
>
> >>> The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$
> >>> of
> >>> a single phase motor, with likely a modified mounting.
>
> >>> I would like to put the starting caps/running caps on relays, that switch
> >>> in/out, as well.
>
> >> How big is it, and have you considered a VFD running your 3 phase motor
> >> off of single phase power?
>
> >No, I hadn't. But it is an idea. About 5 hp.
>
> >Certainly caps will be cheaper, but wiring relays, start/run is going to be
> >a pain as well.
> >Plus, I will have to de-rate the motor, and possibly put a smaller pulley on
> >it.
>
> >Keep in mind that this is a scenario where the motor is starting under
> >near-full load, which might be some electrical wear/tear on a VFD.
>
> >At least I *think* it is starting under full load (tank pressure).
> >Is there a way to set up an air compressor so that the motor starts under no
> >load? Only with a clutch, I would imagine, or "almost no-load", where some
> >vent bypasses the compressor head to air, or sumpn, and then closes.
>
> >So much drama....
>
> Many (if not most) compressors do not start under full load. There is
> an "unloader" in either the pump output or in the controller.



Methinks that an 'unloading check valve' is a standard commercial
item, useful for smaller compressors. This valve is placed between
the compressor and air receiver. After compressor shut-off this valve
bleeds off the pressure between it and the compressor, allowing the
compressor to start against atmospheric, instead of tank, pressure.

Wolfgang

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