DIY Induction heater for shrinker endmill holders?

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DIY Induction heater for shrinker endmill holders? rpseguin 04-24-2008
Posted by Joe on April 24, 2008, 9:31 am
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On Thu, 24 Apr 2008 00:41:45 -0700 (PDT), rpseguin

>I bought a number of BT40 Lyndex shrink fit endmill holders, but
>cannot even come close to affording the shrink fit induction heating
>system to operate them.
>I'd like to use the holders, as they are really nice and well
>balanced.
>
>Soooo.... I was thinking of buying a $100 induction cooker and taking
>it apart and reworking the coils to go around the endmill portion of
>the holder.
>
>It doesn't take a whole lot of heat to get the holder to open up
>enough to take an endmill. I did an experiment where I used an
>electric range cooktop and heated a 5/8" shrink fit endmill holder up
>and then inserted a 5/8" carbide endmill. 30 seconds later, it had
>really gripped it quite hard.
>Opinions and ideas?
>
>Anybody know if the coils in an induction cooker are flexible and can
>be reshaped easily?

Where can you find an induction cooker for $100? I have an induction
plug-in for my JennAir, and I really like the "cooking with gas"
qualities of the device. It would be nice to have a moveable unit.

Joe

Posted by Bipolar Bear on April 28, 2008, 3:17 am
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> I bought a number of BT40 Lyndex shrink fit endmill holders, but
> cannot even come close to affording the shrink fit induction heating
> system to operate them.
> I'd like to use the holders, as they are really nice and well
> balanced.
>
> Soooo.... I was thinking of buying a $100 induction cooker and taking
> it apart and reworking the coils to go around the endmill portion of
> the holder.
>
> It doesn't take a whole lot of heat to get the holder to open up
> enough to take an endmill. I did an experiment where I used an
> electric range cooktop and heated a 5/8" shrink fit endmill holder up
> and then inserted a 5/8" carbide endmill. 30 seconds later, it had
> really gripped it quite hard.
> Opinions and ideas?
>
> Anybody know if the coils in an induction cooker are flexible and can
> be reshaped easily?
>

I would probly adapt an ac welder..wind up some copper tubing and pump
cooling fluid through it.



Posted by spaco on April 28, 2008, 11:20 am
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What is an "induction cooker" and where can you buy one for $100?

Recently, the guy at the auto repair shop I go to showed me a little
induction heater that has a heating coil on the end of screwdriver-like
handle. You lay the coil over a siezed-up nut, pull the trigger, the
nut turns red and you take it off. Car doesn't catch fire, knuckles
aren't bruised, etc.. I have no idea how much the thing cost, but it
wouldn't be too hard to find out.

In general, induction heating devices that I have seen aren't all that
cheap. So, if you do have access to that $100 device, I'd sure like to
know where I could get one.

Pete Stanaitis
---------------

rpseguin wrote:

> I bought a number of BT40 Lyndex shrink fit endmill holders, but
> cannot even come close to affording the shrink fit induction heating
> system to operate them.
> I'd like to use the holders, as they are really nice and well
> balanced.
>
> Soooo.... I was thinking of buying a $100 induction cooker and taking
> it apart and reworking the coils to go around the endmill portion of
> the holder.
>
> It doesn't take a whole lot of heat to get the holder to open up
> enough to take an endmill. I did an experiment where I used an
> electric range cooktop and heated a 5/8" shrink fit endmill holder up
> and then inserted a 5/8" carbide endmill. 30 seconds later, it had
> really gripped it quite hard.
> Opinions and ideas?
>
> Anybody know if the coils in an induction cooker are flexible and can
> be reshaped easily?
>

Posted by aarcuda69062 on April 28, 2008, 4:07 pm
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> What is an "induction cooker" and where can you buy one for $100?
>
> Recently, the guy at the auto repair shop I go to showed me a little
> induction heater that has a heating coil on the end of screwdriver-like
> handle. You lay the coil over a siezed-up nut, pull the trigger, the
> nut turns red and you take it off. Car doesn't catch fire, knuckles
> aren't bruised, etc.. I have no idea how much the thing cost, but it
> wouldn't be too hard to find out.

http://www.theinductor.com/index.php?m=5&s=0&ds=0&prod=11

Scroll down to the MD600

Posted by rpseguin on April 29, 2008, 9:59 pm
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> What is an "induction cooker" and where can you buy one for $100?

http://www.amazon.com/Wolfgang_Puck_Induction_Cooker_with_InductaMat/dp/B0013XTZHW/ref=pd_bbs_sr_5?ie=UTF8&s=home-garden&qid=1209520538&sr=8-5
http://www.amazon.com/s/ref=nb_ss_gw?url=search-alias%3Daps&field-keywords=induction+cooker&x=0&y=0

An induction cooker uses induction to heat the pot/frying pan. They
are very efficient, compared to electric ranges.

I was just thinking that one of those would make a cheap source for
the control electronics and the coils look flexible enough to reshape/
reuse from the one response showing somebody taking one apart.


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