How to make a large hole in a steel plate

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How to make a large hole in a steel plate mark.lauritsen1 07-29-2008
Posted by on July 29, 2008, 3:37 pm
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I need to make a two inch hole near the center of a four foot square
3/16" steel plate. It doesn't need to be perfect, could be slightly
irregular. Would a cutting torch be OK, or would the heat permanently
distort the plate?

What other methods would work? A plasma cutter sounds good to me, but
I don't have one. I guess I could take it somewhere and pay to have
it done.

Posted by Joe AutoDrill on July 29, 2008, 4:39 pm
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>I need to make a two inch hole near the center of a four foot square
> 3/16" steel plate. It doesn't need to be perfect, could be slightly
> irregular. Would a cutting torch be OK, or would the heat permanently
> distort the plate?
>
> What other methods would work? A plasma cutter sounds good to me, but
> I don't have one. I guess I could take it somewhere and pay to have
> it done.

Best option: Very large radial arm drill press... Find someone with one.
Has to have a 24" or greater throat.

Second best: Magnetic mount drill with an annular cutter - See
www.hougen.com or a similar manufacturer.

Third best: Really good geared down, two hand hand drill with a hole saw,
annular cutter, etc. Lots of prayer...

They might just make hole cutters for electrical panels that work too...
The kind you drill a small hole for then put a device that "shears" it's way
through as you tighten it like a bolt...

Regards,
Joe Agro, Jr.
(800) 871-5022
01.908.542.0244
Automatic / Pneumatic Drills: http://www.AutoDrill.com
Multiple Spindle Drills: http://www.Multi-Drill.com

V8013-R



** Posted from http://www.teranews.com **

Posted by Martin H. Eastburn on July 29, 2008, 10:57 pm
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That could be watercut cnc job -
That could be lasercut cnc job -
That could be Plasmacut cnc Job -

The plasma would slice through - and if kept moving wouldn't distort
the plate. That small hole in a big plate won't give much possibility
for a warp.

Circle cutting is typical (drill press), but you need a deep throat.

Plasma torch can be guided between or around (inside is best) a wood circle.

Lots of ways.
Martin H. Eastburn
@ home at Lions' Lair with our computer lionslair at consolidated dot net
TSRA, Endowed; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal.
NRA Second Amendment Task Force Charter Founder
IHMSA and NRA Metallic Silhouette maker & member.
http://lufkinced.com/


Joe AutoDrill wrote:
>> I need to make a two inch hole near the center of a four foot square
>> 3/16" steel plate. It doesn't need to be perfect, could be slightly
>> irregular. Would a cutting torch be OK, or would the heat permanently
>> distort the plate?
>>
>> What other methods would work? A plasma cutter sounds good to me, but
>> I don't have one. I guess I could take it somewhere and pay to have
>> it done.
>
> Best option: Very large radial arm drill press... Find someone with one.
> Has to have a 24" or greater throat.
>
> Second best: Magnetic mount drill with an annular cutter - See
> www.hougen.com or a similar manufacturer.
>
> Third best: Really good geared down, two hand hand drill with a hole saw,
> annular cutter, etc. Lots of prayer...
>
> They might just make hole cutters for electrical panels that work too...
> The kind you drill a small hole for then put a device that "shears" it's way
> through as you tighten it like a bolt...
>
> Regards,
> Joe Agro, Jr.
> (800) 871-5022
> 01.908.542.0244
> Automatic / Pneumatic Drills: http://www.AutoDrill.com
> Multiple Spindle Drills: http://www.Multi-Drill.com
>
> V8013-R
>
>
>
> ** Posted from http://www.teranews.com **


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Posted by John Martin on July 29, 2008, 11:40 pm
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wrote:
>
> Circle cutting is typical (drill press), but you need a deep throat.
>
> - Show quoted text -

And if the throat isn't deep enough, you can set the drill press on
the plate, clamp it, swing the head out to the side and drill away.

John Martin


Posted by Winston on July 29, 2008, 6:01 pm
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mark.lauritsen1@gmail.com wrote:
> I need to make a two inch hole near the center of a four foot square
> 3/16" steel plate.

Don't pay more than 16 bux.

http://www.acehardware.com/product/index.jsp?productId=1285836&cp=&sr=1&origkw=HOLE+SAW&kw=hole+saw&parentPage=search&searchId=30057612773

Use a big drill motor, cutting oil, be patient and stay under ~170 RPM.

--Winston

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