Line Boring on Lathe

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Subject Author Date
Line Boring on Lathe Pete Keillor 05-06-2006
Posted by Pete Keillor on May 6, 2006, 2:44 pm
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To bore the frame of the 1/3 Galloway kit I got recently, I intend to
attach a 1/2" aluminum plate to the top of my cross slide. The cross
slide is flat and I figure I can drill and tap it in a carefully laid
out square pattern outside the dovetail and between the gib screws.
Then I can add tapped holes to the aluminum plate and clamp and shim
the frame about .052" to center height. That will allow me to
reposition the frame for boring the cylinder and boring the crank
bearings.

I intend to use a boring head to be obtained (Yay, new tool!) for the
cylinder sleeve recess (2.275" id x 1.750" deep) from the cylinder
side, but I'm considering a boring bar between centers for the crank
bearings. The problem is I'll have to bore to .812" final id, and the
bar would have to be at least 10" long to traverse the frame. If I
used the boring head to rough to 0.78" or so, would a 3/4" x 10" bar
with a round hole for 3/16" round tool bit and say #8-32 setscrew hole
be stiff enough?

Thanks.

Pete Keillor

Posted by E. Walter Le Roy on May 6, 2006, 3:36 pm
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That's what I use and it works. Of course it flexes quite a bit, but with
light passes it'll get it done. I've built several model gas engines with
it.
Walt
> To bore the frame of the 1/3 Galloway kit I got recently, I intend to
> attach a 1/2" aluminum plate to the top of my cross slide. The cross
> slide is flat and I figure I can drill and tap it in a carefully laid
> out square pattern outside the dovetail and between the gib screws.
> Then I can add tapped holes to the aluminum plate and clamp and shim
> the frame about .052" to center height. That will allow me to
> reposition the frame for boring the cylinder and boring the crank
> bearings.
>
> I intend to use a boring head to be obtained (Yay, new tool!) for the
> cylinder sleeve recess (2.275" id x 1.750" deep) from the cylinder
> side, but I'm considering a boring bar between centers for the crank
> bearings. The problem is I'll have to bore to .812" final id, and the
> bar would have to be at least 10" long to traverse the frame. If I
> used the boring head to rough to 0.78" or so, would a 3/4" x 10" bar
> with a round hole for 3/16" round tool bit and say #8-32 setscrew hole
> be stiff enough?
>
> Thanks.
>
> Pete Keillor



Posted by Pete Keillor on May 7, 2006, 7:52 am
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Thanks, Walter. I'll go ahead and try it.

Pete Keillor


On Sat, 06 May 2006 19:36:59 GMT, "E. Walter Le Roy"

>That's what I use and it works. Of course it flexes quite a bit, but with
>light passes it'll get it done. I've built several model gas engines with
>it.
>Walt
>> To bore the frame of the 1/3 Galloway kit I got recently, I intend to
>> attach a 1/2" aluminum plate to the top of my cross slide. The cross
>> slide is flat and I figure I can drill and tap it in a carefully laid
>> out square pattern outside the dovetail and between the gib screws.
>> Then I can add tapped holes to the aluminum plate and clamp and shim
>> the frame about .052" to center height. That will allow me to
>> reposition the frame for boring the cylinder and boring the crank
>> bearings.
>>
>> I intend to use a boring head to be obtained (Yay, new tool!) for the
>> cylinder sleeve recess (2.275" id x 1.750" deep) from the cylinder
>> side, but I'm considering a boring bar between centers for the crank
>> bearings. The problem is I'll have to bore to .812" final id, and the
>> bar would have to be at least 10" long to traverse the frame. If I
>> used the boring head to rough to 0.78" or so, would a 3/4" x 10" bar
>> with a round hole for 3/16" round tool bit and say #8-32 setscrew hole
>> be stiff enough?
>>
>> Thanks.
>>
>> Pete Keillor
>

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