hard black plastic?

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Subject Author Date
hard black plastic? Karl Townsend 10-24-2008
Posted by Karl Townsend on October 24, 2008, 9:21 am
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I need to make some new idler wheels for my wire EDM. The material is a very
hard black plastic. Maybe the same stuff you see on a car electrical
distributor. It needs to be non-conductive and be able to have a light press
fit for a ball bearing.

Can somebody give me a material name and source to order?

Karl



Posted by K Ludger on October 24, 2008, 9:43 am
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>I need to make some new idler wheels for my wire EDM. The material is a
>very hard black plastic. Maybe the same stuff you see on a car electrical
>distributor. It needs to be non-conductive and be able to have a light
>press fit for a ball bearing.
>
> Can somebody give me a material name and source to order?
>
> Karl
>
>

Its not black, but maybe something like Tufnol. Maybe have a look at
Radiospares in their engineering materials section

http://www.rs-components.com/index.html



Posted by Ecnerwal on October 24, 2008, 11:18 am
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Bakelite? That's a likely for the car distributor, and is a high temp
and hard black plastic.

Phenolic might work well, but it's not black. It is very hard and a good
insulator, based on several years I spent building plasma physics
machines.

Micarta might also work, depending. I guess it's technically a form of
phenolic.

--
Cats, coffee, chocolate...vices to live by

Posted by on October 24, 2008, 11:33 am
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wrote:
> Bakelite? That's a likely for the car distributor, and is a high temp
> and hard black plastic.
>
> Phenolic might work well, but it's not black. It is very hard and a good
> insulator, based on several years I spent building plasma physics
> machines.
>
> Micarta might also work, depending. I guess it's technically a form of
> phenolic.
>
> --
> Cats, coffee, chocolate...vices to live by



Probably any of the THERMOSET plastics would work as long as they have
non-conductive fillers. Pick one with a high hardness,

Personally I like the idea of a metallic rim carrying the wire; it is
more precise and resists wear and tear better. An insulating bushing
containing the bearings would keep the magic smoke in.

Wolfgang

Posted by Ed Huntress on October 24, 2008, 11:49 am
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>
> Bakelite? That's a likely for the car distributor, and is a high temp
> and hard black plastic.
>
> Phenolic might work well, but it's not black. It is very hard and a good
> insulator, based on several years I spent building plasma physics
> machines.

Bakelite is phenolic resin and a wood-flour filler. It's probably what the
originals were made of. It can be colored black, or it can be dark brown, as
I'm sure you know.

>
> Micarta might also work, depending. I guess it's technically a form of
> phenolic.
>
> --
> Cats, coffee, chocolate...vices to live by



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