making u-channel

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Subject Author Date
making u-channel MatthewK 02-21-2008
Posted by MatthewK on February 21, 2008, 12:37 pm
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I need some u-channel that is an odd size. I want the stock to be about
1/16 inch thick or less and the dimensions would be: 1/8" x 3/8" x 12"

Can I make this myself without the use of a brake while still having
right-angles? Can I have sheetmetal worker fabricate this cheaply?

matthew
ohio

Posted by Winston on February 21, 2008, 1:21 pm
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MatthewK wrote:
> I need some u-channel that is an odd size. I want the stock to be about
> 1/16 inch thick or less and the dimensions would be: 1/8" x 3/8" x 12"
>
> Can I make this myself without the use of a brake while still having
> right-angles? Can I have sheetmetal worker fabricate this cheaply?

What material? What tolerance? How many?

That bend radius is a show stopper regardless.

I would mill a piece of 1/8 x 3/8 bar and run a 1/4" cutter down the center of
one side
say, 1/16" deep. You could do that in aluminum or steel or plastic and have
nice sharp
corners.

--Winston

Posted by Mechanical Magic on February 21, 2008, 4:24 pm
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> MatthewK wrote:
> > I need some u-channel that is an odd size. I want the stock to be about
> > 1/16 inch thick or less and the dimensions would be: 1/8" x 3/8" x 12"
>
> > Can I make this myself without the use of a brake while still having
> > right-angles? Can I have sheetmetal worker fabricate this cheaply?
>
> What material? What tolerance? How many?
>
> --Winston

What Winston said.

If you are trying to build a channel with 1/8" long legs, and 3/8"
outside dimension, 12" long you may have a problem. The legs are too
short for a press brake. A box and pan brake will do the job, but may
need a block to act as a female form inside the channel.

Tolerance is a big issue.

If I needed to make at least 5, with +-.010", I'd make a die set from
Ironwood. Cheaper than Aluminum, can be worked with wood tools. An
Ironwood die set shaould last for a hundred parts or more.

Dave

Posted by MatthewK on February 21, 2008, 8:48 pm
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>> MatthewK wrote:
>> > I need some u-channel that is an odd size. I want the stock to be about
>> > 1/16 inch thick or less and the dimensions would be: 1/8" x 3/8" x 12"
>>
>> > Can I make this myself without the use of a brake while still having
>> > right-angles? Can I have sheetmetal worker fabricate this cheaply?
>>
>> What material? What tolerance? How many?
>>
>> --Winston
>
>
> If you are trying to build a channel with 1/8" long legs, and 3/8"
> outside dimension, 12" long you may have a problem. The legs are too
> short for a press brake. A box and pan brake will do the job, but may
> need a block to act as a female form inside the channel.

Thanks for the lead.

>
> Tolerance is a big issue.
>

For this project tolerance is not a huge factor. +-.015 or maybe more.

> If I needed to make at least 5, with +-.010", I'd make a die set from
> Ironwood. Cheaper than Aluminum, can be worked with wood tools. An
> Ironwood die set shaould last for a hundred parts or more.

matthew
ohio

Posted by Mechanical Magic on February 21, 2008, 11:21 pm
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I'm stunned, somebody actually read and responded, thank you.

If you decide to build a single purpose die set, of any material.

A depression to position the pre-cut blank is required.
Ejector pins/holes should be drilled to kick out the part.

And, yes, this I'm thinking of a die that could be put on a firm table
and whacked with a dead blow hammer a few times.

Again, QUANTITY???
Dave


>
>
>
> >> MatthewK wrote:
> >> > I need some u-channel that is an odd size. I want the stock to be about
> >> > 1/16 inch thick or less and the dimensions would be: 1/8" x 3/8" x 12"
>
> >> > Can I make this myself without the use of a brake while still having
> >> > right-angles? Can I have sheetmetal worker fabricate this cheaply?
>
> >> What material? What tolerance? How many?
>
> >> --Winston
>
> > If you are trying to build a channel with 1/8" long legs, and 3/8"
> > outside dimension, 12" long you may have a problem. The legs are too
> > short for a press brake. A box and pan brake will do the job, but may
> > need a block to act as a female form inside the channel.
>
> Thanks for the lead.
>
>
>
> > Tolerance is a big issue.
>
> For this project tolerance is not a huge factor. +-.015 or maybe more.
>
> > If I needed to make at least 5, with +-.010", I'd make a die set from
> > Ironwood. Cheaper than Aluminum, can be worked with wood tools. An
> > Ironwood die set shaould last for a hundred parts or more.
>
> matthew
> ohio


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