resistance welding

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Subject Author Date
resistance welding Hank 08-07-2008
Posted by Hank on August 7, 2008, 7:47 pm
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All the connections in my little toaster oven are resistance welded. Does
anyone have an experience replacing one of these elements?

I thought about a momentary zap using a 6 or 12 volt battery. Any thoughts.



Posted by Jim Chandler on August 7, 2008, 7:54 pm
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Hank wrote:
> All the connections in my little toaster oven are resistance welded. Does
> anyone have an experience replacing one of these elements?
>
> I thought about a momentary zap using a 6 or 12 volt battery. Any thoughts.
>
>
Buy a new toaster, they're cheap enough. Not worth the effort to replace
them.

Jim

Posted by Leo Lichtman on August 7, 2008, 8:47 pm
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"Jim Chandler" wrote: Buy a new toaster, they're cheap enough. Not worth
the effort to replace
> them.
^^^^^^^^^^^^^^^^^^^^^
He's not being cheap. He hates to throw away a perfectly good oven when
there might be some way to make it last a little longer.

Twisted connections might work if there is an end to twist onto. Likewise
crimp connectors. Or silver solder. Or pop-rivets. Or self-tapping
screws.



Posted by Ned Simmons on August 7, 2008, 10:08 pm
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On Fri, 08 Aug 2008 00:47:28 GMT, "Leo Lichtman"

>
>"Jim Chandler" wrote: Buy a new toaster, they're cheap enough. Not worth
>the effort to replace
>> them.
>^^^^^^^^^^^^^^^^^^^^^
>He's not being cheap. He hates to throw away a perfectly good oven when
>there might be some way to make it last a little longer.
>
>Twisted connections might work if there is an end to twist onto. Likewise
>crimp connectors. Or silver solder. Or pop-rivets. Or self-tapping
>screws.
>

Crimp connectors can work. I've repaired our toaster a couple times
when the resistance wire (ribbon actually) failed where it was
terminated under a machine screw. The ribbon was too short to make a
new connection, but a ring terminal added enough length to reach the
screw.

I wouldn't have bothered, but the toaster is one my mother-in-law
bought at the GE company store when she was working there after WW2.
Maybe the OP has a sentimental attachment to his toaster oven (or
maybe he's just cheap<g>).

--
Ned Simmons

Posted by Jim Chandler on August 8, 2008, 11:26 am
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Leo Lichtman wrote:
> "Jim Chandler" wrote: Buy a new toaster, they're cheap enough. Not worth
> the effort to replace
>
>>them.
>
> ^^^^^^^^^^^^^^^^^^^^^
> He's not being cheap. He hates to throw away a perfectly good oven when
> there might be some way to make it last a little longer.
>
> Twisted connections might work if there is an end to twist onto. Likewise
> crimp connectors. Or silver solder. Or pop-rivets. Or self-tapping
> screws.
>
>

I didn't mean to imply that he was being cheap. I probably should have
said that the toasters were inexpensive enough. There does come a point
where the effort involved to repair something that is inexpensive to
start with is counterproductive. I'm kind of the same way but when I
reach the point of diminishing returns I go get a new one.

Jim

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