Cutting 3mm thick 200mm dia extruded acrylic tube

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Cutting 3mm thick 200mm dia extruded acrylic tube Rich 08-07-2008
Posted by Rich on August 7, 2008, 2:26 pm
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I'm not a model engineer.

I have a 150mm long, 3mm thick-wall, 200mm dia extruded acrylic tube.

I want to cut out of it 3 pieces 15mm long.

I don't think I have much option than marking it out as best I can and
using a hand/hacksaw.

Unless anyone knows of a more ingenious way that I could knock-up.






Posted by Rich on August 7, 2008, 2:37 pm
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> I'm not a model engineer.
>
> I have a 150mm long, 3mm thick-wall, 200mm dia extruded acrylic tube.
>
> I want to cut out of it 3 pieces 15mm long.
>
> I don't think I have much option than marking it out as best I can and
> using a hand/hacksaw.
>
> Unless anyone knows of a more ingenious way that I could knock-up.

Actually, I wonder if I can put the tube on a flat surface end down (of
course). I cut out a 15mm high block of wood. Then I get my juniour
hacksaw and rest the blade on the wood block. Then cut, every so ofter
turning the tube untill I've cut through it all.

That's my best idea.


Posted by Austin Shackles on August 7, 2008, 3:39 pm
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enlightened us thusly:

>
>> I'm not a model engineer.
>>
>> I have a 150mm long, 3mm thick-wall, 200mm dia extruded acrylic tube.
>>
>> I want to cut out of it 3 pieces 15mm long.
>>
>> I don't think I have much option than marking it out as best I can and
>> using a hand/hacksaw.
>>
>> Unless anyone knows of a more ingenious way that I could knock-up.
>
>Actually, I wonder if I can put the tube on a flat surface end down (of
>course). I cut out a 15mm high block of wood. Then I get my juniour
>hacksaw and rest the blade on the wood block. Then cut, every so ofter
>turning the tube untill I've cut through it all.
>
>That's my best idea.

bandsaw, I'd think, if you know of one big enough. It depends on what
accuracy you want.
--
Austin Shackles. www.ddol-las.net my opinions are just that
Travel The Galaxy! Meet Fascinating Life Forms...
------------------------------------------------
>> http://www.schlockmercenary.com/ << ...and Kill them.
a webcartoon by Howard Tayler; I like it, maybe you will too!

Posted by Rich on August 7, 2008, 4:37 pm
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> enlightened us thusly:
>
>>
>>> I'm not a model engineer.
>>>
>>> I have a 150mm long, 3mm thick-wall, 200mm dia extruded acrylic
>>> tube.
>>>
>>> I want to cut out of it 3 pieces 15mm long.
>>>
>>> I don't think I have much option than marking it out as best I can
>>> and
>>> using a hand/hacksaw.
>>>
>>> Unless anyone knows of a more ingenious way that I could knock-up.
>>
>>Actually, I wonder if I can put the tube on a flat surface end down
>>(of
>>course). I cut out a 15mm high block of wood. Then I get my juniour
>>hacksaw and rest the blade on the wood block. Then cut, every so ofter
>>turning the tube untill I've cut through it all.
>>
>>That's my best idea.
>
> bandsaw, I'd think, if you know of one big enough. It depends on what
> accuracy you want.
> --

I think if I am prepared to spend a little money a tile cutter has been
known to work:

http://www.screwfix.com/prods/83636/Power-Tools/Tile-Saws/Titan-SF180T1-600W-Tile-Cutter;jsessionid=YZ1IE2A5ZPKEACSTHZOCFFY


Posted by newshound on August 7, 2008, 5:25 pm
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>>>> I have a 150mm long, 3mm thick-wall, 200mm dia extruded acrylic
>>>> tube.
>>>>
>>>> I want to cut out of it 3 pieces 15mm long.
>>>>

>>>Actually, I wonder if I can put the tube on a flat surface end down
>>>(of
>>>course). I cut out a 15mm high block of wood. Then I get my juniour
>>>hacksaw and rest the blade on the wood block. Then cut, every so ofter
>>>turning the tube untill I've cut through it all.
>>>
With those dimensions I'd use a grown up hacksaw rather than a junior. Two
15 mm blocks, one each end of the blade to set the height, connected
together in a bigger jig which supports the frame and holds the whole lot
parallel to your flat surface. Or just make a hacksaw-shaped "frame" in 15
mm timber / ply and screw a hacksaw blade to it.

The other way to cut acrylic sheet is to scribe and snap. With only 3 mm
wall you could perhaps score a sharp V-groove almost all of the way through
with a suitable tool supported at the right height by the same sort of
method. I think I'd try to clamp the tube down to your base plate perhaps
with a length of studding. You could cut a 200 mm dia circle in (say) 18 mm
plywood to fit the bore, and screw/glue that to the baseboard to stop the
tube moving around when you are cutting.



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