Drilling holes

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Subject Author Date
Drilling holes anotherid 10-01-2006
Posted by anotherid on October 1, 2006, 12:44 pm
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I need to drill a (fairly) accurate 5mm hole in aluminium to hold a 5mm
silver
steel rod, which will be acting as a pivot. I thought silver
steel was fairly
accurately cut to diameter, so I first drilled a 4.9
mm hole in the aluminium as
I read that drill bits tend to cut
oversize. The s.s. wouldn't fit, wouldn't
even enter the hole. So I
opened the hole out to 5mm. Still wouldn't enter (and
a micrometer
check on the s.s. showed it as about 4.97 mm). A tiny touch of
filing,
still no fit. In the end I had to use a 5.1mm drill before I could get
the s.s. through. What gives? Should I invest in a 5mm reamer?

Brendan


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Posted by Norman Billingham on October 1, 2006, 1:39 pm
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>
> I need to drill a (fairly) accurate 5mm hole in aluminium to hold a 5mm
> silver steel rod, which will be acting as a pivot. I thought silver
> steel was fairly accurately cut to diameter, so I first drilled a 4.9
> mm hole in the aluminium as I read that drill bits tend to cut
> oversize. The s.s. wouldn't fit, wouldn't even enter the hole. So I
> opened the hole out to 5mm. Still wouldn't enter (and a micrometer
> check on the s.s. showed it as about 4.97 mm). A tiny touch of filing,
> still no fit. In the end I had to use a 5.1mm drill before I could get
> the s.s. through. What gives? Should I invest in a 5mm reamer?


Invest in a 5 mm reamer. Drill 4.8 or 4.9 mm and ream. The silver steel
will fit beautifully. Run the reamer about half drilling speed and use
plenty of lubricant.

Only problem is that good 5mm reamers are not cheap so if there's only one
hole to do I'd try to borrow one.



Posted by Neil Ellwood on October 1, 2006, 2:31 pm
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On Sun, 01 Oct 2006 18:39:54 +0100, Norman Billingham wrote:

>
>>
>> I need to drill a (fairly) accurate 5mm hole in aluminium to hold a 5mm
>> silver steel rod, which will be acting as a pivot. I thought silver
>> steel was fairly accurately cut to diameter, so I first drilled a 4.9
>> mm hole in the aluminium as I read that drill bits tend to cut
>> oversize. The s.s. wouldn't fit, wouldn't even enter the hole. So I
>> opened the hole out to 5mm. Still wouldn't enter (and a micrometer
>> check on the s.s. showed it as about 4.97 mm). A tiny touch of filing,
>> still no fit. In the end I had to use a 5.1mm drill before I could get
>> the s.s. through. What gives? Should I invest in a 5mm reamer?
>
>
> Invest in a 5 mm reamer. Drill 4.8 or 4.9 mm and ream. The silver steel
> will fit beautifully. Run the reamer about half drilling speed and use
> plenty of lubricant.
>
> Only problem is that good 5mm reamers are not cheap so if there's only one
> hole to do I'd try to borrow one.
Don't forget to break the corner of the silver steel as this can make
entry difficult.

--
Neil
Delete l to reply

Posted by Nigel Eaton on October 1, 2006, 3:19 pm
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>
>>
>> I need to drill a (fairly) accurate 5mm hole in aluminium to hold a 5mm
>> silver steel rod, which will be acting as a pivot. I thought silver
>> steel was fairly accurately cut to diameter, so I first drilled a 4.9
>> mm hole in the aluminium as I read that drill bits tend to cut
>> oversize. The s.s. wouldn't fit, wouldn't even enter the hole. So I
>> opened the hole out to 5mm. Still wouldn't enter (and a micrometer
>> check on the s.s. showed it as about 4.97 mm). A tiny touch of filing,
>> still no fit. In the end I had to use a 5.1mm drill before I could get
>> the s.s. through. What gives? Should I invest in a 5mm reamer?
>
>
>Invest in a 5 mm reamer. Drill 4.8 or 4.9 mm and ream. The silver steel
>will fit beautifully. Run the reamer about half drilling speed and use
>plenty of lubricant.
>
>Only problem is that good 5mm reamers are not cheap so if there's only one
>hole to do I'd try to borrow one.

Why not use a bit of the silver steel to make a 'D' bit and use that to
enlarge the hole?

--
Nigel

When the only tools you have are a Bridgeport, a CNC Taig Mill, a Colchester
and assorted other stuff, every problem looks like a steam engine.


Posted by anotherid on October 1, 2006, 6:07 pm
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D-bit?

Brendan


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