Drive pin clearance

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Subject Author Date
Drive pin clearance Roland Craven 05-02-2008
Posted by Roland Craven on May 2, 2008, 6:04 am
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Not a model though fairly small. A 2hp 1000rpm engine-driven direct-coupled
genset. The flywheel and dynamo drive flange each have pins (3/4" and 1 1/4"
respectively) bolted to them which engage in holes in the other and there is
1/4" leather sandwiched between the flanges.
Its obviously been run both out of alignment and long after it should have
been sorted. The pins are a very odd shape and the holes are sort of
elliptical. I've worked out how to set up and re-machine but am unsure of
how much clearance to leave twixt holes and pins. How does say 0.002" sound?

thanks for any thoughts
--
Roland Craven
Nr. Exeter, Devon, UK
roland@petternut.co.uk
www.petternut.co.uk



Posted by mark@ems-fife.co.uk on May 2, 2008, 7:32 am
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> Not a model though fairly small. A 2hp 1000rpm engine-driven direct-coupled
> genset. The flywheel and dynamo drive flange each have pins (3/4" and 1 1/4"
> respectively) bolted to them which engage in holes in the other and there is
> 1/4" leather sandwiched between the flanges.
> Its obviously been run both out of alignment and long after it should have
> been sorted. The pins are a very odd shape and the holes are sort of
> elliptical. I've worked out how to set up and re-machine but am unsure of
> how much clearance to leave twixt holes and pins. How does say 0.002" sound?
>
> thanks for any thoughts
> --
> Roland Craven
> Nr. Exeter, Devon, UK
> rol...@petternut.co.ukwww.petternut.co.uk

It all depends how accurately you can pitch the holes.At 0.002" you`re
going to have to be good.Additionally you would need to clock the
alignment on assembly or you may find a shaft breaks
eventually.Allowing for all the possible errors that may creep in I
would leave 0.005" clearance.I`m assuming we`re talking the fit of the
pins into the other half of the coupling,not the half they are fixed
in.
Mark.

Posted by Peter A Forbes on May 2, 2008, 8:23 am
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wrote:

>Not a model though fairly small. A 2hp 1000rpm engine-driven direct-coupled
>genset. The flywheel and dynamo drive flange each have pins (3/4" and 1 1/4"
>respectively) bolted to them which engage in holes in the other and there is
>1/4" leather sandwiched between the flanges.
> Its obviously been run both out of alignment and long after it should have
>been sorted. The pins are a very odd shape and the holes are sort of
>elliptical. I've worked out how to set up and re-machine but am unsure of
>how much clearance to leave twixt holes and pins. How does say 0.002" sound?
>
>thanks for any thoughts

If you can turn down the 3/4" and 1-1/4" pins to take a rubber bush that is in
the 'other' flange, you would ease your alignment problems enormously. Usually,
the pins are bolted to the leather on opposite/every other pin so the leather or
rubber these days actually carries the drive.

What diameter is the coupling?

Peter
--
Peter A Forbes
Prepair Ltd, Rushden, UK
peterforbes@prepair.co.uk
http://www.prepair.co.uk
http://www.prepair.eu

Posted by mark@ems-fife.co.uk on May 2, 2008, 9:55 am
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> --
> Roland Craven
> Nr. Exeter, Devon, UK
> rol...@petternut.co.ukwww.petternut.co.uk

Here`s a link to what used to be Fenner before it became Wyko before
it became something else.They can supply bored and keywayed,doesn`t
cost that much extra.
http://www.wyko.co.uk/couplings/jaw.asp

Mark.


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