Moving a hole in a casting, by half a hole

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Subject Author Date
Moving a hole in a casting, by half a hole Cheshire Steve 03-18-2008
Posted by Cheshire Steve on March 18, 2008, 5:22 am
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I would like to convert my tailstock lock from a nasty split clamp to
a normal locking system. I need to enlarge the clamp bolt hole and
centre the new hole on the edge of the existing one (approx).

The old hole will probably be entirely absorbed by the new one. The
new hole will of course have to break into the bore of the tailstock
spindle too. Could I bore the new hole with a slot drill, or maybe
start with a slot drill and then use a D-bit ?

Is there any general guidance on moving holes as I also have a lathe
bed and cast iron stand which are mismatched, with most bolt holes
from 10% to 90% of a diameter out (threaded in the stand). I have been
wondering the best way to get around that.

Any hints and tips ?
Steve

Posted by jackary on March 18, 2008, 6:21 am
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> I would like to convert my tailstock lock from a nasty split clamp to
> a normal locking system. I need to enlarge the clamp bolt hole and
> centre the new hole on the edge of the existing one (approx).
>
> The old hole will probably be entirely absorbed by the new one. The
> new hole will of course have to break into the bore of the tailstock
> spindle too. Could I bore the new hole with a slot drill, or maybe
> start with a slot drill and then use a D-bit ?
>
> Is there any general guidance on moving holes as I also have a lathe
> bed and cast iron stand which are mismatched, with most bolt holes
> from 10% to 90% of a diameter out (threaded in the stand). I have been
> wondering the best way to get around that.
>
> Any hints and tips ?
> Steve

Hi Steve,
This is what I would do. Machine a plug preferably out of cast iron to
fit the full length into the existing hole and loctite it in position.
Then you can make the new hole in the position you want leaving part
of the plug in place. With any luck the change will not be seen.
Regards
An

Posted by Austin Shackles on March 18, 2008, 8:41 am
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On or around Tue, 18 Mar 2008 02:22:59 -0700 (PDT), Cheshire Steve

>I would like to convert my tailstock lock from a nasty split clamp to
>a normal locking system. I need to enlarge the clamp bolt hole and
>centre the new hole on the edge of the existing one (approx).
>
>The old hole will probably be entirely absorbed by the new one. The
>new hole will of course have to break into the bore of the tailstock
>spindle too. Could I bore the new hole with a slot drill, or maybe
>start with a slot drill and then use a D-bit ?
>
>Is there any general guidance on moving holes as I also have a lathe
>bed and cast iron stand which are mismatched, with most bolt holes
>from 10% to 90% of a diameter out (threaded in the stand). I have been
>wondering the best way to get around that.
>
>Any hints and tips ?
>Steve

How big is the hole?

Slot drill has some merit if the hole's a fair size.
--
Austin Shackles. www.ddol-las.net my opinions are just that
Travel The Galaxy! Meet Fascinating Life Forms...
------------------------------------------------
>> http://www.schlockmercenary.com/ << ...and Kill them.
a webcartoon by Howard Tayler; I like it, maybe you will too!

Posted by 1501 on March 18, 2008, 9:29 am
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You could try a small boring head.


Posted by Cheshire Steve on March 18, 2008, 8:28 pm
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On 18 Mar, 13:41, Austin Shackles
> On or around Tue, 18 Mar 2008 02:22:59 -0700 (PDT), Cheshire Steve
>
>
>
> >I would like to convert my tailstock lock from a nasty split clamp to
> >a normal locking system. I need to enlarge the clamp bolt hole and
> >centre the new hole on the edge of the existing one (approx).
>
> >The old hole will probably be entirely absorbed by the new one. The
> >new hole will of course have to break into the bore of the tailstock
> >spindle too. Could I bore the new hole with a slot drill, or maybe
> >start with a slot drill and then use a D-bit ?
>
> >Is there any general guidance on moving holes as I also have a lathe
> >bed and cast iron stand which are mismatched, with most bolt holes
> >from 10% to 90% of a diameter out (threaded in the stand). I have been
> >wondering the best way to get around that.
>
> >Any hints and tips ?
> >Steve
>
> How big is the hole?
>
> Slot drill has some merit if the hole's a fair size.

The existing tailstock clamp bolt is 1/4", so I expect the new hole to
have to be at least 1/2", maybe 5/8"- will measure up more accurately
tomorrow.

The holes in the lathe bed are bigger, and its a heavy lathe even
though only 3.5 inch, a Cromwell, not easy to get under the pillar
drill (until some B returns my engine hoist, and even then it will be
a challenge!). Maybe I can do with less bolting and use dowels for
location. While I have it I can guarantee the entire thing won't be
lifted by a sling around the bed, it can be lifted via the stand.
There can't be many forces on a lathe that try and bodily lift it from
the stand.

Steve




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