New workshop, new roof...

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New workshop, new roof... Stephen Howard 10-11-2006
Posted by Stephen Howard on October 11, 2006, 7:14 pm
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Having recently moved shop I now find myself beneath a corrugated
aluminium roof.
First order of business was to seal the various gaps and holes to
prevent the ingress of rainwater - but I also need to tackle the
problem of condensation.
I'm sure many readers here will have dealt with such problems before -
any handy hints?
It's likely that I'll resort to insulating the roof - if only to save
heat and cut out the noise of the rain.

Cheers,



--
Stephen Howard - Woodwind repairs & period restorations
http://www.shwoodwind.co.uk
Emails to: showard{who is at}shwoodwindcouk

Posted by Christopher Tidy on October 11, 2006, 9:13 pm
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Stephen Howard wrote:
> Having recently moved shop I now find myself beneath a corrugated
> aluminium roof.
> First order of business was to seal the various gaps and holes to
> prevent the ingress of rainwater - but I also need to tackle the
> problem of condensation.
> I'm sure many readers here will have dealt with such problems before -
> any handy hints?
> It's likely that I'll resort to insulating the roof - if only to save
> heat and cut out the noise of the rain.

Probably the best solution is to buy a hygrostat (a humidity controlled
switch) and connect it to a dehumidifier. Having said that, I haven't
done it yet.

Best wishes,

Chris


Posted by Tim Leech on October 12, 2006, 2:23 am
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On Thu, 12 Oct 2006 00:14:43 +0100, Stephen Howard

>
>Having recently moved shop I now find myself beneath a corrugated
>aluminium roof.
>First order of business was to seal the various gaps and holes to
>prevent the ingress of rainwater - but I also need to tackle the
>problem of condensation.
>I'm sure many readers here will have dealt with such problems before -
>any handy hints?
>It's likely that I'll resort to insulating the roof - if only to save
>heat and cut out the noise of the rain.
>
Mine used to have a corrugated glass fibre roof. It was a nightmare
in the winter, ice would form on the underside overnight, then a bit
of heat in the morning would melt the ice & would literally be rining
in the shop.
Get it insulated as soon as you can!

Cheers
Tim

Dutton Dry-Dock
Traditional & Modern canal craft repairs
Vintage diesel engine service

Posted by Stephen Howard on October 12, 2006, 4:34 am
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On Thu, 12 Oct 2006 07:23:10 +0100, Tim Leech

>On Thu, 12 Oct 2006 00:14:43 +0100, Stephen Howard
>
>>
>>Having recently moved shop I now find myself beneath a corrugated
>>aluminium roof.
>>First order of business was to seal the various gaps and holes to
>>prevent the ingress of rainwater - but I also need to tackle the
>>problem of condensation.
>>I'm sure many readers here will have dealt with such problems before -
>>any handy hints?
>>It's likely that I'll resort to insulating the roof - if only to save
>>heat and cut out the noise of the rain.
>>
> Mine used to have a corrugated glass fibre roof. It was a nightmare
>in the winter, ice would form on the underside overnight, then a bit
>of heat in the morning would melt the ice & would literally be rining
>in the shop.
>Get it insulated as soon as you can!
>
..Just avoiding the drips here...

I used expanding foam to seal up a few holes, and I notice this
morning that although the roof is completely covered in condensation,
none of the spot of foam are wet...even small beads.
My concern is that if I insulate the roof without first addressing the
condensation problem, I run the risk of simply 'boarding up' the
problem.
Might grab a bottle of that spray foam insulation and see just how
thinly it can be applied and still make a difference.

Regards,



--
Stephen Howard - Woodwind repairs & period restorations
www.shwoodwind.co.uk
Emails to: showardshwoodwindcouk

Posted by Bob Minchin on October 12, 2006, 3:34 pm
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> On Thu, 12 Oct 2006 07:23:10 +0100, Tim Leech
>
> >On Thu, 12 Oct 2006 00:14:43 +0100, Stephen Howard
> >
> >>
> >>Having recently moved shop I now find myself beneath a corrugated
> >>aluminium roof.
> >>First order of business was to seal the various gaps and holes to
> >>prevent the ingress of rainwater - but I also need to tackle the
> >>problem of condensation.
> >>I'm sure many readers here will have dealt with such problems before -
> >>any handy hints?
> >>It's likely that I'll resort to insulating the roof - if only to save
> >>heat and cut out the noise of the rain.
> >>
> > Mine used to have a corrugated glass fibre roof. It was a nightmare
> >in the winter, ice would form on the underside overnight, then a bit
> >of heat in the morning would melt the ice & would literally be rining
> >in the shop.
> >Get it insulated as soon as you can!
> >
> ..Just avoiding the drips here...
>
> I used expanding foam to seal up a few holes, and I notice this
> morning that although the roof is completely covered in condensation,
> none of the spot of foam are wet...even small beads.
> My concern is that if I insulate the roof without first addressing the
> condensation problem, I run the risk of simply 'boarding up' the
> problem.
> Might grab a bottle of that spray foam insulation and see just how
> thinly it can be applied and still make a difference.
>
> Regards,
>
>
>
> --
> Stephen Howard - Woodwind repairs & period restorations
> www.shwoodwind.co.uk
> Emails to: showardshwoodwindcouk

Stephen,

It is absolutely vital that the insulation you choose does not allow water
vapour to pass through it onto the cold metal surface. THis will condense
and saturate the insulation and then drip though into your workshop.
As you have seen the foam sprayed areas are quite dry and this type
ofinsulation will quite likely be the best for your application.

I don't know what the cost would be or how much you have to cover but
getting a contractor in and spraying with 2 part polyurethane foam might be
worth considering.
There is a system that is used to spray the underside of slate roofs which
bonds slipped slates. This might do the job and be available in 'domestic'
quantities more easily.

Good Luck

Bob



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