Reducing thickness of tool holder

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Subject Author Date
Reducing thickness of tool holder George 03-13-2008
Posted by George on March 13, 2008, 4:21 pm
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At a car boot sale, I found a really heavy duty triangular tool insert
holder. When I got home, I found that it would not fit in the tool
post of my huge Herbert 4C Capstan Lathe. No Problem, - sez I,
because I also have an old Denbigh Milling Machine, so I put in a
suitable tool and tried to reduce the thickness, by slicing a bit off
the top. I got a lot of smoke and sparks but very little cutting. I
wonder how I can resharpen one of my slitting saws?!

The tool holder is pretty obviously hardened. So I rigged up a clamp
affair on a heavy duty emery wheel and started to take small grindings
off the top of it as the tip of tool has to be about 1/4 of an inch
higher to line it up with the centre of the chuck. I have made a
spacer to set it correctly, but about 4 hours of grinding, measuring,
cooling, grinding, measuring, sweating, swearing, etc. I have only
done about half. It's a big toolholder.

There must be a better way.

Does anyone know it? Please.

Thanks George.

Posted by Wally on March 13, 2008, 4:44 pm
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George wrote:

> There must be a better way.
>
> Does anyone know it? Please.

Buy one that fits?

Take it to someone with BFO grinder?


Wally
www.wally.myby.co.uk



Posted by George on March 13, 2008, 4:54 pm
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> George wrote:
> > There must be a better way.
>
> > Does anyone know it? =A0Please.
>
> Buy one that fits?
>
> Take it to someone with BFO grinder?
>
> Wallywww.wally.myby.co.uk

Gordon Brown has to a large extent removed my ability to actually
spend any money on anything other than essentials like wine and beer.

I have accumulated a host of useful things, without also acquiring a
mechanical engineering background. I was a Mainframe Computer
Engineer for about 30 years and that skill became useless within about
3 weeks after stopping doing it. The generous salary stopped about the
same time.

Ho hum.

Posted by John Stevenson on March 13, 2008, 4:52 pm
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On Thu, 13 Mar 2008 13:21:42 -0700 (PDT), George

>At a car boot sale, I found a really heavy duty triangular tool insert
>holder. When I got home, I found that it would not fit in the tool
>post of my huge Herbert 4C Capstan Lathe. No Problem, - sez I,
>because I also have an old Denbigh Milling Machine, so I put in a
>suitable tool and tried to reduce the thickness, by slicing a bit off
>the top. I got a lot of smoke and sparks but very little cutting. I
>wonder how I can resharpen one of my slitting saws?!
>
>The tool holder is pretty obviously hardened. So I rigged up a clamp
>affair on a heavy duty emery wheel and started to take small grindings
>off the top of it as the tip of tool has to be about 1/4 of an inch
>higher to line it up with the centre of the chuck. I have made a
>spacer to set it correctly, but about 4 hours of grinding, measuring,
>cooling, grinding, measuring, sweating, swearing, etc. I have only
>done about half. It's a big toolholder.
>
>There must be a better way.
>
>Does anyone know it? Please.
>
>Thanks George.

Get a couple of the 1mm thick slitting saw wheels for a 4-1/2" angle
grinder and slice the excess off.

For anyone who hasn't come across these they are bloody brilliant.
So quick and without all the fuss of grinding everything away.

With a bit of care they are also neat.
I chopped a 6" square out of a stainless water tank to remove the
heater element which was spinning.
Repaired the back and welded the same plate back in the hole.

.

Posted by Richard Edwards on March 14, 2008, 2:10 am
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On Thu, 13 Mar 2008 20:52:52 GMT, John Stevenson

>On Thu, 13 Mar 2008 13:21:42 -0700 (PDT), George
>
>>At a car boot sale, I found a really heavy duty triangular tool insert
>>holder. When I got home, I found that it would not fit in the tool
>>post of my huge Herbert 4C Capstan Lathe. No Problem, - sez I,
>>because I also have an old Denbigh Milling Machine, so I put in a
>>suitable tool and tried to reduce the thickness, by slicing a bit off
>>the top. I got a lot of smoke and sparks but very little cutting. I
>>wonder how I can resharpen one of my slitting saws?!
>>
>>The tool holder is pretty obviously hardened. So I rigged up a clamp
>>affair on a heavy duty emery wheel and started to take small grindings
>>off the top of it as the tip of tool has to be about 1/4 of an inch
>>higher to line it up with the centre of the chuck. I have made a
>>spacer to set it correctly, but about 4 hours of grinding, measuring,
>>cooling, grinding, measuring, sweating, swearing, etc. I have only
>>done about half. It's a big toolholder.
>>
>>There must be a better way.
>>
>>Does anyone know it? Please.
>>
>>Thanks George.
>
>Get a couple of the 1mm thick slitting saw wheels for a 4-1/2" angle
>grinder and slice the excess off.
>
>For anyone who hasn't come across these they are bloody brilliant.
>So quick and without all the fuss of grinding everything away.
>
>With a bit of care they are also neat.
>I chopped a 6" square out of a stainless water tank to remove the
>heater element which was spinning.
>Repaired the back and welded the same plate back in the hole.
>
>.
They are great, and less than a quid each! I chopped 6" off a
knackered 1" x MT3 drill to make a face mill for my X2 and it works
well. Very little wear on the disk. Perfect also for chopping out the
end of a piece of HSS if making a grooving tool. Far quicker than
grinding it off.

--

Richard

Email address is valid but remove burrs before sending!

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