Removing a broken tap

Model Engineering in UK - Model engineering, metal crafts in UK 

Bookmark this page:  YahooMyWeb Yahoo!  Google Google  Windows Live Favorites Windows Live  del.icio.us del.icio.us  digg digg  Add to Netscape Netscape
Subject Author Date
Removing a broken tap Richard 06-08-2008
Posted by Andrew Mawson on June 11, 2008, 3:34 am
Please log in for more thread options

> > Sorry, should have said, the Stuart casting is iron. As I frankly
> > didn't have a great deal of hope in the first instance I made very
> > little attempt to control anything - the wire was lodged in place
with
> > a dob of plasticine and a rubber band and tended to move about a
bit.
> > I would put in a bit more effort next time. After the first go it
was
> > immediately obvious that the finer the electrode, the finer 'hole'
> > you'd machine. Blindingly obvious really.......
> >
> > I was careful to cut the 'electrode' off flush with the insulation
so
> > that current could flow only out of the end and not radially.
Given
> > your situation of something you don't want to make worse, I'd try
with
> > a steel screw in any old bit of ally first.
> >
> > If you want to read a bit of technical stuff on the subject look
at
> >
this:http://www.osti.gov/energycitations/servlets/purl/15015141-slv9mp
/nat...
> >
> > It _is_ quite theoretical, but skipping through it picks up a fair
bit
> > of useful pointers.
> >
> > Richard
> >
> >
> >
> > >That sounds very promising. I have an aluminium air-raid siren
housing
> > >with broken off screws in it, waiting for an idea like this. What
metal
> > >is your Stuart casting made from?
> >
> > >Best wishes,
> >
> > >Chris
>
> Hi Richard
>
> What made you go for sea water - I thought the fluid should be non
> conductive?
>
> Tim

Yes that point made me think it was mainly electrolysis rather than
edm that disolved the tap. True EDM needs a dialectric that breaks
down releasing an explosive discharge, with a conducting electrolyte
that wouldn't happen.

AWEM


Posted by Tony Jeffree on June 11, 2008, 4:52 am
Please log in for more thread options
On Wed, 11 Jun 2008 08:34:00 +0100, "Andrew Mawson"

>> What made you go for sea water - I thought the fluid should be non
>> conductive?
>>
>> Tim
>
>Yes that point made me think it was mainly electrolysis rather than
>edm that disolved the tap. True EDM needs a dialectric that breaks
>down releasing an explosive discharge, with a conducting electrolyte
>that wouldn't happen.

Yep...this is consistent with John S's favourite ploy for getting
broken taps out of ally - send the part off to be anodized.

Regards,
Tony

Posted by Richard on June 11, 2008, 12:13 pm
Please log in for more thread options


>
>What made you go for sea water - I thought the fluid should be non
>conductive?
>
>Tim

Electro CHEMICAL machining (not EDM) is an electrolytic process and
needs a conductive electrolyte. I went for sea water 'cos there's lots
of it 100 yds from my front door and I didn't have to negotiate with
SWMBO s to how much Saxo I was nicking. The reference quoted says
sidium chlorate (not chloride), but they were looking for efficiency
and towards an industrial process.

As I said, it was a rough and ready 'try it to see what happens' and I
was surprised how successful it was.

Richard

Posted by Tony Jeffree on June 11, 2008, 12:19 pm
Please log in for more thread options
On Wed, 11 Jun 2008 17:13:09 +0100, Richard

>Electro CHEMICAL machining (not EDM) is an electrolytic process and
>needs a conductive electrolyte. I went for sea water 'cos there's lots
>of it 100 yds from my front door and I didn't have to negotiate with
>SWMBO s to how much Saxo I was nicking. The reference quoted says
>sidium chlorate (not chloride), but they were looking for efficiency
>and towards an industrial process.

Mage sure you don't replace SWMBO's Saxo with sodium chlorate <G>

Regards,
Tony

Posted by Tim Nash (aka TMN) on June 11, 2008, 2:14 pm
Please log in for more thread options
> >What made you go for sea water - I thought the fluid should be non
> >conductive?
>
> >Tim
>
> Electro CHEMICAL machining (not EDM) is an electrolytic process and
> needs a conductive electrolyte. I went for sea water 'cos there's lots
> of it 100 yds from my front door and I didn't have to negotiate with
> SWMBO s to how much Saxo I was nicking. The reference quoted says
> sidium chlorate (not chloride), but they were looking for efficiency
> and towards an industrial process.
>
> As I said, it was a rough and ready 'try it to see what happens' and I
> was surprised how successful it was.
>
> Richard

Hi Richard

It looks very interesting - I use a electrolytic process for rust
removal and it works very well. I used washing soda (Sodium carbonate)
to make the water conductive.
Any chance of some pics ??

Tim

Similar ThreadsPosted
Removing a toolpost August 23, 2006, 9:25 am
removing ballnuts September 16, 2008, 11:35 pm
Removing a reluctant chuck from an ML7 June 10, 2008, 7:22 pm
Re: Removing my drilling chuck June 15, 2008, 4:06 pm
Re: Removing my drilling chuck June 16, 2008, 3:36 am
Re: Removing my drilling chuck June 16, 2008, 6:31 pm
Re: Removing my drilling chuck June 18, 2008, 4:57 pm
Re: Removing my drilling chuck June 21, 2008, 3:42 am
Re: Removing small roll pins February 2, 2008, 5:55 pm
Goofed, broken drill into workpiece :-(( March 22, 2008, 2:22 pm

Contact Us | Privacy Policy

XML SitemapXML Sitemap