Servo motors

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Subject Author Date
Servo motors Lester Caine 05-12-2008
Posted by Lester Caine on May 12, 2008, 8:59 am
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Can anybody give me some links to possible sources for servo motors suitable
for use with smaller CNC machines. Apart from the 'refer to sales office'
links the best I've come up with so far is a site offering motors at £1200 up
to £3500. Somehow that seems a little excessive when the mill only cost £650.

I know we will be looking at a price premium over the closed loop stepper
option using 0.2Nm motors, but there must be something suitable to use with
the Gecko servo drive at a reasonable price? I presume I am looking for
something ideally with a Nema23 mount and I think 0.4Nm seems practical in
that form factor? But with an assembly somewhat longer than the 0.2Nm stepper
with encoder?

--
Lester Caine - G8HFL
-----------------------------
Contact - http://home.lsces.co.uk/lsces/wiki/?page=contact
L.S.Caine Electronic Services - http://home.lsces.co.uk
EnquirySolve - http://enquirysolve.com/
Model Engineers Digital Workshop - http://medw.co.uk//
Firebird - http://www.firebirdsql.org/index.php

Posted by Tony Jeffree on May 12, 2008, 9:05 am
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wrote:

>Can anybody give me some links to possible sources for servo motors suitable
>for use with smaller CNC machines. Apart from the 'refer to sales office'
>links the best I've come up with so far is a site offering motors at £1200 up
>to £3500. Somehow that seems a little excessive when the mill only cost £650.
>
>I know we will be looking at a price premium over the closed loop stepper
>option using 0.2Nm motors, but there must be something suitable to use with
>the Gecko servo drive at a reasonable price? I presume I am looking for
>something ideally with a Nema23 mount and I think 0.4Nm seems practical in
>that form factor? But with an assembly somewhat longer than the 0.2Nm stepper
>with encoder?

Lester -

Are you sure that you are talking about 0.2 Nm?? That's approximately
sod all - or 28 oz-in in real money.

Regards,
Tony

Posted by Lester Caine on May 12, 2008, 9:16 am
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Tony Jeffree wrote:
> wrote:
>
>> Can anybody give me some links to possible sources for servo motors suitable
>> for use with smaller CNC machines. Apart from the 'refer to sales office'
>> links the best I've come up with so far is a site offering motors at £1200 up
>> to £3500. Somehow that seems a little excessive when the mill only cost £650.
>>
>> I know we will be looking at a price premium over the closed loop stepper
>> option using 0.2Nm motors, but there must be something suitable to use with
>> the Gecko servo drive at a reasonable price? I presume I am looking for
>> something ideally with a Nema23 mount and I think 0.4Nm seems practical in
>> that form factor? But with an assembly somewhat longer than the 0.2Nm stepper
>> with encoder?
>
> Lester -
>
> Are you sure that you are talking about 0.2 Nm?? That's approximately
> sod all - or 28 oz-in in real money.

You are right - I'm trying to compare different units and getting it wrong :)

I'm looking at the MAC drives
http://www.jvl.dk/files/pdf/Ld043gb.pdf
But it would seem that I need a gear box to get the same power as the
equivalent stepper? I understood servos had a lot more power?
Where am I going wrong ....

--
Lester Caine - G8HFL
-----------------------------
Contact - http://home.lsces.co.uk/lsces/wiki/?page=contact
L.S.Caine Electronic Services - http://home.lsces.co.uk
EnquirySolve - http://enquirysolve.com/
Model Engineers Digital Workshop - http://medw.co.uk//
Firebird - http://www.firebirdsql.org/index.php

Posted by Tony Jeffree on May 12, 2008, 10:38 am
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wrote:

>Tony Jeffree wrote:
>> wrote:
>>
>>> Can anybody give me some links to possible sources for servo motors suitable
>>> for use with smaller CNC machines. Apart from the 'refer to sales office'
>>> links the best I've come up with so far is a site offering motors at £1200
up
>>> to £3500. Somehow that seems a little excessive when the mill only cost £650.
>>>
>>> I know we will be looking at a price premium over the closed loop stepper
>>> option using 0.2Nm motors, but there must be something suitable to use with
>>> the Gecko servo drive at a reasonable price? I presume I am looking for
>>> something ideally with a Nema23 mount and I think 0.4Nm seems practical in
>>> that form factor? But with an assembly somewhat longer than the 0.2Nm
stepper
>>> with encoder?
>>
>> Lester -
>>
>> Are you sure that you are talking about 0.2 Nm?? That's approximately
>> sod all - or 28 oz-in in real money.
>
>You are right - I'm trying to compare different units and getting it wrong :)
>
>I'm looking at the MAC drives
>http://www.jvl.dk/files/pdf/Ld043gb.pdf
>But it would seem that I need a gear box to get the same power as the
>equivalent stepper? I understood servos had a lot more power?
>Where am I going wrong ....

You're going wrong by confusing power and torque.

Power is torque times RPM.

These (servo) motors are high revving (4000 RPM is very fast indeed
for a stepper), and develop their highest power output at high RPM; by
the same token, they generate relatively little torque. So yes, to get
sensible performance out of them when driving a small mill, both in
terms of generating sufficient torque and in terms of keeping the slew
rates within bounds, you would need to gear them down (probably by a
factor of around 4:1 I suspect in this case). In doing so you will up
the available torque by the gearing ratio (less any frictional losses
in the gearing).

Regards,
Tony

Posted by Lester Caine on May 12, 2008, 11:24 am
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Tony Jeffree wrote:
> wrote:
>
>> Tony Jeffree wrote:
>>> wrote:
>>>
>>>> Can anybody give me some links to possible sources for servo motors
suitable
>>>> for use with smaller CNC machines. Apart from the 'refer to sales office'
>>>> links the best I've come up with so far is a site offering motors at £1200
up
>>>> to £3500. Somehow that seems a little excessive when the mill only cost
£650.
>>>>
>>>> I know we will be looking at a price premium over the closed loop stepper
>>>> option using 0.2Nm motors, but there must be something suitable to use with
>>>> the Gecko servo drive at a reasonable price? I presume I am looking for
>>>> something ideally with a Nema23 mount and I think 0.4Nm seems practical in
>>>> that form factor? But with an assembly somewhat longer than the 0.2Nm
stepper
>>>> with encoder?
>>> Lester -
>>>
>>> Are you sure that you are talking about 0.2 Nm?? That's approximately
>>> sod all - or 28 oz-in in real money.
>> You are right - I'm trying to compare different units and getting it wrong :)
>>
>> I'm looking at the MAC drives
>> http://www.jvl.dk/files/pdf/Ld043gb.pdf
>> But it would seem that I need a gear box to get the same power as the
>> equivalent stepper? I understood servos had a lot more power?
>> Where am I going wrong ....
>
> You're going wrong by confusing power and torque.
>
> Power is torque times RPM.
>
> These (servo) motors are high revving (4000 RPM is very fast indeed
> for a stepper), and develop their highest power output at high RPM; by
> the same token, they generate relatively little torque. So yes, to get
> sensible performance out of them when driving a small mill, both in
> terms of generating sufficient torque and in terms of keeping the slew
> rates within bounds, you would need to gear them down (probably by a
> factor of around 4:1 I suspect in this case). In doing so you will up
> the available torque by the gearing ratio (less any frictional losses
> in the gearing).

I think I had just about got there ...
Bottom line - I don't see any advantage in trying to add servo's to a Taig
size mill when compared with the closed loop stepper motor set-up.
But I'm waiting on prices from a couple of sources at the moment anyway and
given the longer motor length so needing to wrap the motor around the back
using a timing belt, 5 to 1 reduction would be practical anyway.

--
Lester Caine - G8HFL
-----------------------------
Contact - http://home.lsces.co.uk/lsces/wiki/?page=contact
L.S.Caine Electronic Services - http://home.lsces.co.uk
EnquirySolve - http://enquirysolve.com/
Model Engineers Digital Workshop - http://medw.co.uk//
Firebird - http://www.firebirdsql.org/index.php

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