over clocking 3 phase motors

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Subject Author Date
over clocking 3 phase motors Andrew Bishop 06-15-2008
Posted by Robert Wilson on June 17, 2008, 1:49 pm
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Hi Charles,
Thanks for the kind words. Having said that a 3 times rule of thumb is
true for dumb V to F drives, the same is not true of open loop vector
drives which actually look at the power factor of the motor in real
time, which changes with load. If you overly lightly load a drive like
this then it will tend to cause lots of instability. You will find that
stability improves as the torque load gets heavier.

I lurk around these parts (being an ex sheffield SMEE chap) and always
look for inverter qiestions that I could help with.

Cheers,

Rob.

Charles Ping wrote:
>
> Robert Wilson wrote:
>
>> Hi John,
>> I agree with you that i'm probably over reacting but I thought it
>> important to make the point because no-one else had. If you have the
>> blessing from the manufacturer then it's a different game as you say,
>> but I doubt many of the other contributirs have gone to that kind of
>> lengths to be sure about what they're doing.
>>
>> Am I being naive here?
>>
>> Sincerely,
>>
>> Rob.
>>
>>
>> john@stevenson-engineers.co.uk wrote:
>>> wrote:
>>>> Andrew Bishop wrote:
>>>>> what sort of maximum frequency can I run a 3 phase 3 hp motor at
>>>>> running 240 3 phase without killing motor
>>>>> Thanks Andrew Bishop
>>>> Hi,
>>>> Sorry to top post, but frankly those if you who are overspeeding a motor
>>>> on a VSD are insane. Motors are designed to operate at the frequency on
>>>> their rating plate,no higher. You are risking a motor explosion. I
>>>> have seen the after effects of a motor letting go and I promise you it
>>>> is like a bomb going off. You don't have to go a lot higher to be in
>>>> the dangerous region.
>>>>
>>>> Just so you know my background is motor speed controllers and control
>>>> systems and have seen the results of endeavours like this.
>>>>
>>>> Most sincerely,
>>>>
>>>> Robert.
>>> Well Robert I do a lot of work on electric motors, in fact three of my
>>> biggest 4 customers are rewind and motor people.
>>> Presumably you have never heard of VDF rated motors ? Why do VDF
>>> manufacturers make them able to go to 120 Hz on the normal range
>>> because although I have seen special motors that run on 200 Hz and 400
>>> Hz I have never seen a 120 Hz motor.
>>> [ Quick phone call to one of the motor people and he's not got a clue
>>> what I'm talking about ]
>>>
>>> The rotor of a 2 pole motor is identical to a 4 pole rotor, it's the
>>> stator that's different so if a 4 pole runs at 1425 and 2 pole runs at
>>> 2800 how do you differentiate what rotor of the two identical ones to
>>> fit.
>>>
>>> Last item have you seen a rotor off a modern metric framed motor
>>> lately ?
>>> Gone are the helical grooves filled with cast alloy. They are still
>>> there but it's all internal, the outside is one complete smooth
>>> surface with nothing to snag or cause centrifugal force to act on it.
>>>
>>> Want proof ?
>>>
>>> I have converted 6 or 7 3/4Hp 2 pole motors to run at 12,000 with
>>> the expert help of the motor people.
>>> These run 8 hours a day 4 -1/2 days a week continuous and have done
>>> for the last 4 or 5 years.
>>> Only one has given problems and that was caused by crashing the head
>>> into the frame of the machine which bent the spindle.
>>>
>>> I have seen motors that have exploded but not for many years and it's
>>> usually been another fault that caused the problem. Like someone
>>> dropping a length of chain into a fork truck motor so they can get off
>>> work early [ true ]
>>>
>>> Most applications that will come into use here is on machine tools
>>> which also need a low speed so the norm is to use 4 pole motors to get
>>> the low speed [ many shaper etc even use 6 pole motors for the low
>>> speed application ] and over speed to get higher which still doesn't
>>> exceed fitting a 2 pole motor anyway.
>>>
>>> Personally and from many years hands on experience I think you are
>>> over reacting.
>>>
>>> John S.
>
>
> Robert
>
> I don't think that you're over-reacting. Just expressing the caution
> that an expert professional would be expected to deliver. Thankfully
> I'm not an expert professional but you've said more forcefully what I
> suggested earlier - Beware the basic meachanics of the arrangement.
>
> By the way about a year ago I took your advice on running a 415volt
> three phase inverter on single phase 415volt. Your rule of thumb of 3
> times the rating was spot on. It took a 10HP inverter to run a 3HP
> motor in this fashion.
>
> Regards
>
> Charles
>

Posted by Austin Shackles on June 21, 2008, 3:04 am
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On or around Tue, 17 Jun 2008 13:29:37 +0100, Robert Wilson

>Hi John,
>I agree with you that i'm probably over reacting but I thought it
>important to make the point because no-one else had. If you have the
>blessing from the manufacturer then it's a different game as you say,
>but I doubt many of the other contributirs have gone to that kind of
>lengths to be sure about what they're doing.
>
>Am I being naive here?

no, I don't think so. It is critical to know WHAT motor you're dealing
with.

many years ago, while I was still at school, the tech people acquired from
somewhere a small Aveling Barford roller, with a knackered engine. They
fitted a different engine, and the teacher in charge got on to Aveling about
how fast the engine should run and was told that if you go over 1800 engine
rpm there's a good chance of the transmission exploding. Father tells of a
tank transporter many years ago which he heard about, had a total brake
failure going down a steep hill, and eventually the engine revs got so high
the flywheel exploded.

No doubt some motors, especially modern ones designed to run with a VFD, are
made to cope with the revs that result. However it would be folly indeed to
assume that ANY motor can safely be run over rated speed.


Another thing to consider is the machine to which it's attached. I could,
for example, put a 2800 rpm motor on my Student, which would allow it to run
up to 2400 spindle RPM. The machine was designed for 1200 RPM and as such
all the bearings, gears and so on are rated at that speed. I've an idea
some were made with 2-speed motors and ran up to 1500, but that's a bit
different to 2800. I doubt it'd be safe at 2800.
--
Austin Shackles. www.ddol-las.net my opinions are just that
Travel The Galaxy! Meet Fascinating Life Forms...
------------------------------------------------
>> http://www.schlockmercenary.com/ << ...and Kill them.
a webcartoon by Howard Tayler; I like it, maybe you will too!

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