How To Tac Weld Thermocouple Wire?

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How To Tac Weld Thermocouple Wire? Kryptoknight 03-16-2007
Posted by Kryptoknight on March 16, 2007, 11:48 pm
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i need to join type-k thermocouple 24ga wire. type-k consists of one lead
Nickel-Chromium (Ni-Cr) and the other lead Nickel-Aluminum (Ni-Al).

i need to tac Ni-Cr to NI-Cr, and Ni-Al to Ni-Al

can i tac using TIG and argon?



Posted by Andrew Mawson on March 17, 2007, 3:58 am
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> i need to join type-k thermocouple 24ga wire. type-k consists of one
lead
> Nickel-Chromium (Ni-Cr) and the other lead Nickel-Aluminum (Ni-Al).
>
> i need to tac Ni-Cr to NI-Cr, and Ni-Al to Ni-Al
>
> can i tac using TIG and argon?
>
>

I do it in an oxy-acteylene flame - dead easy

AWEM



Posted by Kryptoknight on March 17, 2007, 7:20 am
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really? do you get oxidation in the joint? any change to the joint
composition will cause a new junction point.


>
>> i need to join type-k thermocouple 24ga wire. type-k consists of one
> lead
>> Nickel-Chromium (Ni-Cr) and the other lead Nickel-Aluminum (Ni-Al).
>>
>> i need to tac Ni-Cr to NI-Cr, and Ni-Al to Ni-Al
>>
>> can i tac using TIG and argon?
>>
>>
>
> I do it in an oxy-acteylene flame - dead easy
>
> AWEM
>
>



Posted by RoyJ on March 17, 2007, 10:50 am
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A little more explination here? Just OA torch with tiny tip? Have you
done it with the #24 wire? Held in a fixture? Wires twisted?

Andrew Mawson wrote:
>
>>i need to join type-k thermocouple 24ga wire. type-k consists of one
>
> lead
>
>>Nickel-Chromium (Ni-Cr) and the other lead Nickel-Aluminum (Ni-Al).
>>
>>i need to tac Ni-Cr to NI-Cr, and Ni-Al to Ni-Al
>>
>>can i tac using TIG and argon?
>>
>>
>
>
> I do it in an oxy-acteylene flame - dead easy
>
> AWEM
>
>

Posted by Andrew Mawson on March 17, 2007, 1:28 pm
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>
> Andrew Mawson wrote:
> >
> >>i need to join type-k thermocouple 24ga wire. type-k consists of
one
> >
> > lead
> >
> >>Nickel-Chromium (Ni-Cr) and the other lead Nickel-Aluminum
(Ni-Al).
> >>
> >>i need to tac Ni-Cr to NI-Cr, and Ni-Al to Ni-Al
> >>
> >>can i tac using TIG and argon?
> >>
> >>
> >
> >
> > I do it in an oxy-acteylene flame - dead easy
> >
> > AWEM
> >
> >
> A little more explination here? Just OA torch with tiny tip? Have
you
> done it with the #24 wire? Held in a fixture? Wires twisted?

Twist the relatively clean wires together (just to stop them moving
apart) and put the tip of the twist into the reducing cone of the
flame briefly until a very small ball appears, then withdraw.
Depending on the wire thickness and flame size it can take from the
briefest dip in/out to a second or so. I usually hold the wire by hand
and dip it into the flame, but I have held the wire an inch or too
from the end in a small vice and brought the torch up to it.

AWEM



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