Need Some Tips on Welding Aluminum

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Subject Author Date
Need Some Tips on Welding Aluminum Bob La Londe 12-21-2007
Posted by Bob La Londe on December 21, 2007, 10:52 am
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Need Some Tips on Welding Aluminum

I'm about ready to make a major investment in my hobby. I've tried the
torch welds stuff, and they are really only suitable for small joins or
filling small holes. In their defense they do work, but only for those
things. Becasue of the long time required to heat the metal even with the
use of a heated iron heat sink the metal expands and contracts too much to
make long welds with aluminum and stich and fill method don't work as the
attempts to fill heat and melt the original stich jouns.

Anyway. I'm about ready to shell out big bucks for a decent MIG welder to
try my hand. After reading much about welding and playing with my cheap MIG
welder I've decided there are a couple questions I have.

I have heard there is a certain filter or special filter for my mask that
allows you to see the conditions when your puddle is about to fall or melt
out on you. What is that?

What is the best inert gas to use when welding 5000 or 6000 series aluminum?

What is the best wire to order?

Vertical work may be involved in the project(s) I have planned. I hope to
lay most of it out to avoid any overhead work.

Tentatively I have decided on a Hobart IronMan 250 with a spool gun for my
aluminum. I figured I would only use my spool gun for aluminum work and
switch back to the regular nozzle for any steel work, or if its small work
just use the small cheap MIG I already have for that.

Yes, I have read that TIG welding is often more affordable and easy to learn
for welding aluminum, but I would prefer to take the time to learn how to
use a MIG welder for this as some of the projects I have in mind will
require some very long continuous welds.

I've got a pile of assorted aluminum scrap to practice on.


--
Bob La Londe
Fishing Arizona & The Colorado River
Fishing Forums & Contests
http://www.YumaBassMan.com




--
Posted via a free Usenet account from http://www.teranews.com


Posted by Phil on December 21, 2007, 5:06 pm
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You might want to think about what type of projects that you would be
working on , if you plan to build alum. truck bodies or large water tanks
with hundreds of feet of alum. weld then the MIG is your answer , if you
are going to repair small gas engines and put together misc. small projects
then I would think that the TIG process would do best , I had a welding
business for about 20 yrs. and wasn't set up for Alum MIG , only remember
farming out a couple of items to another shop that I couldn't do with the
TIG , the cost and learning time is really moot if the system doesn't work .
Best Wishes , Phil L.
> Need Some Tips on Welding Aluminum
>
> I'm about ready to make a major investment in my hobby. I've tried the
> torch welds stuff, and they are really only suitable for small joins or
> filling small holes. In their defense they do work, but only for those
> things. Becasue of the long time required to heat the metal even with the
> use of a heated iron heat sink the metal expands and contracts too much to
> make long welds with aluminum and stich and fill method don't work as the
> attempts to fill heat and melt the original stich jouns.
>
> Anyway. I'm about ready to shell out big bucks for a decent MIG welder to
> try my hand. After reading much about welding and playing with my cheap
> MIG welder I've decided there are a couple questions I have.
>
> I have heard there is a certain filter or special filter for my mask that
> allows you to see the conditions when your puddle is about to fall or melt
> out on you. What is that?
>
> What is the best inert gas to use when welding 5000 or 6000 series
> aluminum?
>
> What is the best wire to order?
>
> Vertical work may be involved in the project(s) I have planned. I hope to
> lay most of it out to avoid any overhead work.
>
> Tentatively I have decided on a Hobart IronMan 250 with a spool gun for my
> aluminum. I figured I would only use my spool gun for aluminum work and
> switch back to the regular nozzle for any steel work, or if its small work
> just use the small cheap MIG I already have for that.
>
> Yes, I have read that TIG welding is often more affordable and easy to
> learn for welding aluminum, but I would prefer to take the time to learn
> how to use a MIG welder for this as some of the projects I have in mind
> will require some very long continuous welds.
>
> I've got a pile of assorted aluminum scrap to practice on.
>
>
> --
> Bob La Londe
> Fishing Arizona & The Colorado River
> Fishing Forums & Contests
> http://www.YumaBassMan.com
>
>
>
>
> --
> Posted via a free Usenet account from http://www.teranews.com
>



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