Suggestions for TIG tungsten sizes

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Suggestions for TIG tungsten sizes RoyJ 02-15-2008
Posted by RoyJ on February 15, 2008, 5:46 pm
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I finally convinced my lab folk to retire the thoriated tungstens,
replace with ceriated ones. Any suggestions for the mix of sizes? Miller
180 SD running mostly .120 aluminum and .032 to .065 mild steel, a very
occasional chunk of stainless.

Posted by Maxwell on February 15, 2008, 7:57 pm
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>I finally convinced my lab folk to retire the thoriated tungstens, replace
>with ceriated ones. Any suggestions for the mix of sizes? Miller 180 SD
>running mostly .120 aluminum and .032 to .065 mild steel, a very occasional
>chunk of stainless.

I would use 3/32 on all of it.



Posted by Ernie Leimkuhler on February 17, 2008, 6:20 pm
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> I finally convinced my lab folk to retire the thoriated tungstens,
> replace with ceriated ones. Any suggestions for the mix of sizes? Miller
> 180 SD running mostly .120 aluminum and .032 to .065 mild steel, a very
> occasional chunk of stainless.

3/32" is the workhorse size in most shops.
1/16" has some benefits in arc control on thin stuff.
1/8" is good if maxing out your amperage on aluminum.

BTW I recommend Lanthanated for most AC/DC work, and Zirconiated for
high amperage AC.

Posted by RoyJ on February 17, 2008, 6:33 pm
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Will do. The unit does not get that much use, I want to keep things as
simple as possible. If basic usage can be gotten with one size, it makes
it so much easier.

I think I was confusing the ceriated with the lanthanated?? What %?



Ernie Leimkuhler wrote:
>
>> I finally convinced my lab folk to retire the thoriated tungstens,
>> replace with ceriated ones. Any suggestions for the mix of sizes? Miller
>> 180 SD running mostly .120 aluminum and .032 to .065 mild steel, a very
>> occasional chunk of stainless.
>
> 3/32" is the workhorse size in most shops.
> 1/16" has some benefits in arc control on thin stuff.
> 1/8" is good if maxing out your amperage on aluminum.
>
> BTW I recommend Lanthanated for most AC/DC work, and Zirconiated for
> high amperage AC.

Posted by Ernie Leimkuhler on February 19, 2008, 12:11 am
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> Will do. The unit does not get that much use, I want to keep things as
> simple as possible. If basic usage can be gotten with one size, it makes
> it so much easier.
>
> I think I was confusing the ceriated with the lanthanated?? What %?
>
>

Percentage isn't all that important.
1% and 1.5% Lanthanated are fairly common.
2% Lanthanated are a bit harder to find, and the benefit is dubious,
unless you are pushing a lot of amps.




>
> Ernie Leimkuhler wrote:
> >
> >> I finally convinced my lab folk to retire the thoriated tungstens,
> >> replace with ceriated ones. Any suggestions for the mix of sizes? Miller
> >> 180 SD running mostly .120 aluminum and .032 to .065 mild steel, a very
> >> occasional chunk of stainless.
> >
> > 3/32" is the workhorse size in most shops.
> > 1/16" has some benefits in arc control on thin stuff.
> > 1/8" is good if maxing out your amperage on aluminum.
> >
> > BTW I recommend Lanthanated for most AC/DC work, and Zirconiated for
> > high amperage AC.

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