galvanized to stainless steel

Welding Forums - Welding of materials for manufacture & repair. 

Bookmark this page:  YahooMyWeb Yahoo!  Google Google  Windows Live Favorites Windows Live  del.icio.us del.icio.us  digg digg  Add to Netscape Netscape
Subject Author Date
galvanized to stainless steel Ed Atyeo 05-04-2008
Posted by Ed Atyeo on May 4, 2008, 11:08 am
Please log in for more thread options
Hello, I mig welded a galvanized ring to a stainless pipe(304) using 309
wire and a tri-mix gas. The pipe was 12" o.d. and got a lot of cracks in the
weld and inside the pipe in the stainless. The pipe I am making is blow pipe
so Im concerned about leaks, but I can not figure out why it cracks. The fit
up was good , no cross wind ect. I have tried 308 wire and get the same
results. Any thought or comments is greatly appreciated. Thank you -Ed



Posted by Ernie Leimkuhler on May 4, 2008, 2:53 pm
Please log in for more thread options
wrote:

> Hello, I mig welded a galvanized ring to a stainless pipe(304) using 309
> wire and a tri-mix gas. The pipe was 12" o.d. and got a lot of cracks in the
> weld and inside the pipe in the stainless. The pipe I am making is blow pipe
> so Im concerned about leaks, but I can not figure out why it cracks. The fit
> up was good , no cross wind ect. I have tried 308 wire and get the same
> results. Any thought or comments is greatly appreciated. Thank you -Ed
>
>

Contamination from the zinc.

Dip the galvanized part is Muriatic (Hydrochloric ) acid as used for
etching concrete.
The acid will strip the zinc off in a flash, but make sure to do it
outside and wear goggles.
You can buy it by the gallon at Home Depot or Lowes.

After stripping, rinse in water with some baking soda dissolved in it.
That will stop the acid.

Posted by on May 8, 2008, 6:43 am
Please log in for more thread options
i suggest the following ,
try to remove skin of galvanised portion and weld ,
if the zn is stripped by muriatic acid and welded if the outcome is
same like cracks,
pl inform what is the thickness of pipe and gi portion .
what is the ambient temperature.
cooling rates are high there is possibility of hard structures which
leads to crack etc.
vbravi

ded a galvanized ring to a stainless pipe(304) using 309
> > wire and a tri-mix gas. The pipe was 12" o.d. and got a lot of cracks in the
> > weld and inside the pipe in the stainless. The pipe I am making is blow pipe
> > so Im concerned about leaks, but I can not figure out why it cracks. The fit
> > up was good , no cross wind ect. I have tried 308 wire and get the same
> > results. Any thought or comments is greatly appreciated. Thank you -Ed
>
> Contamination from the zinc.
>
> Dip the galvanized part is Muriatic (Hydrochloric ) acid as used for
> etching concrete.
> The acid will strip the zinc off in a flash, but make sure to do it
> outside and wear goggles.
> You can buy it by the gallon at Home Depot or Lowes.
>
> After stripping, rinse in water with some baking soda dissolved in it.
> That will stop the acid.


Similar ThreadsPosted
Welding Stainless Steel January 10, 2008, 1:49 pm
welding stellite to stainless steel June 9, 2007, 1:53 pm
Welding stainless steel sheets May 26, 2006, 1:31 pm
Welding mild steel to stainless June 3, 2008, 11:30 am
welding copper to stainless steel? October 18, 2008, 2:03 am
Stainless Steel Hemispherical Tank Head May 13, 2007, 6:58 pm
Removing rust spots from stainless steel April 30, 2006, 2:49 am
Etching Stainless Steel to review Nugget Size. June 21, 2007, 1:31 pm
REQ: Filler metal for TIG brazing stainless steel to copper? July 7, 2007, 8:09 pm
Can you weld austenitic and duplex stainless steel sheet up to 2mm with MIG? August 10, 2007, 3:14 pm

Contact Us | Privacy Policy

XML SitemapXML Sitemap