to braze or tig

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to braze or tig c.henry 12-04-2007
Posted by c.henry on December 4, 2007, 8:37 pm
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hello all,

been gone a while and quite sad to see all of the spam on the group
using Thunderbird to read it.


ok to the gritty


i have a stainless exhaust ( .039 wall )on my bike, brand new and shiny.

it is a multi piece affair and i want the joints ( slip joints ) to be
relatively rigid and sealed. some of them are quite close to the head.

my options are to tig weld the joints using my 150sth .

this would fit my needs well.

my other option would be to back purge and braze it with silver braze
and tons of flux


i plan to ceramic coat the entire thing inside and out after wards
i will be doing this on the bike for the most part.
material is .039
all joints are slip joints with @ 1" of overlap

i will be adding a crossover to the three main header branches , but
will tig this off the bike after i lock down the joints and add a couple
of supports
any comments ?

if i was to tig weld it , what should i use for my pulse settings, I
have not yet tig welded with my little beauty( i have plenty of
convention tig experience in the shop on a older synchro 350, but no
pulsing )





Chris

Posted by Ernie Leimkuhler on December 5, 2007, 1:12 am
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> hello all,
>
> been gone a while and quite sad to see all of the spam on the group
> using Thunderbird to read it.
>
>
> ok to the gritty
>
>
> i have a stainless exhaust ( .039 wall )on my bike, brand new and shiny.
>
> it is a multi piece affair and i want the joints ( slip joints ) to be
> relatively rigid and sealed. some of them are quite close to the head.
>
> my options are to tig weld the joints using my 150sth .
>
> this would fit my needs well.
>
> my other option would be to back purge and braze it with silver braze
> and tons of flux
>
>
> i plan to ceramic coat the entire thing inside and out after wards
> i will be doing this on the bike for the most part.
> material is .039
> all joints are slip joints with @ 1" of overlap
>
> i will be adding a crossover to the three main header branches , but
> will tig this off the bike after i lock down the joints and add a couple
> of supports
> any comments ?
>
> if i was to tig weld it , what should i use for my pulse settings, I
> have not yet tig welded with my little beauty( i have plenty of
> convention tig experience in the shop on a older synchro 350, but no
> pulsing )
>
>
>
>
>
> Chris

I had to dig through the online PDF manual to find the pulser options.

"Pulse Frequency: Choose from the following four intervals:
.5 PPS, 1 PPS, 2.5 PPS, or 60 PPS".

The most useful pulse frequencies in that list will be 1 and 2.5 PPS.
With these frequencies you can add metal on every pulse or every other
pulse.
60 PPS is used for autogenous welds, where no filler rod is added.
The high frequency of the pulse will super-liquify the weld pool and
make a smooth weld bead.

Posted by c.henry on December 5, 2007, 8:01 pm
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anyone have some info on high temp s.s. brazing alloys?



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